prodigy brake controller instruction manual
Summary
Learn how to install and use your Prodigy brake controller with our easy-to-follow instruction manual. Get the most out of your towing experience!

The Prodigy Brake Controller is a state-of-the-art electronic braking system designed for trailers with 2‚ 4‚ 6‚ or 8 brakes. It offers proportional braking technology‚ ensuring smooth and safe towing experiences. With its user-friendly interface and advanced features like the Power Knob and Boost Button‚ the Prodigy provides precise control over trailer brakes. This system is ideal for various towing conditions and is backed by comprehensive instructions for proper installation and operation. The manual emphasizes the importance of following guidelines to ensure optimal performance and safety while towing.
Overview of the Prodigy Brake Controller
The Prodigy Brake Controller is a sophisticated electronic braking system designed for trailers with 2‚ 4‚ 6‚ or 8 brakes. It utilizes proportional braking technology‚ which applies trailer brakes in sync with the tow vehicle’s deceleration‚ ensuring smooth and controlled stops. The controller features a user-friendly interface with key components like the Power Knob‚ Boost Button‚ and Manual Knob for precise control. It is compatible with various towing setups and offers adaptive braking based on driving conditions. The Prodigy is known for its ease of installation and operation‚ with clear mounting requirements and wiring options. Additionally‚ it includes advanced features like power saving mode and automatic level adjustment for convenience. The system is backed by a comprehensive warranty and dedicated technical support for troubleshooting and maintenance.
Importance of Following the Instruction Manual
Adhering to the Prodigy Brake Controller’s instruction manual is crucial for ensuring proper installation‚ operation‚ and safety. The manual provides detailed guidance on mounting the controller within the required 0 to 70-degree range and wiring it correctly to avoid performance issues. It also outlines essential precautions‚ such as not using the controller with electric-hydraulic brakes and avoiding RF interference from devices like cell phones. Following the instructions helps prevent damage to the system and ensures optimal braking performance. Neglecting these guidelines can lead to impaired functionality or safety risks‚ making it imperative to keep the manual accessible for future reference and troubleshooting.
Components of the Prodigy Brake Controller
The Prodigy Brake Controller features a Power Knob for adjusting braking power‚ a Boost Button for customizing braking intensity‚ and a Manual Knob for overriding trailer brakes. Additionally‚ it includes a unique wiring connector for seamless installation and a two-digit display for monitoring settings. These components work together to provide precise control over trailer braking systems‚ ensuring safe and efficient towing experiences.
Key Features and Buttons
The Prodigy Brake Controller is equipped with a range of intuitive features designed to enhance towing safety and convenience. The Power Knob allows users to adjust the braking power seamlessly‚ ensuring optimal stopping performance. The Boost Button enables customization of braking intensity‚ with settings that adapt to varying towing conditions. Additionally‚ the Manual Knob provides direct control over trailer brakes‚ allowing for precise adjustments when needed. The controller also features a clear two-digit display that shows power levels and active modes‚ ensuring users are always informed. These buttons and features work together to deliver a tailored braking experience‚ making the Prodigy a reliable choice for trailer towing applications.
Understanding the Power Knob and Boost Button
The Power Knob on the Prodigy Brake Controller regulates the overall braking power sent to the trailer brakes. Turning it clockwise increases power‚ while counterclockwise decreases it; The Boost Button allows customization of braking intensity‚ with settings from 1 to 3‚ enhancing responsiveness for heavier trailers or specific towing conditions. When the Boost Button is pressed‚ it adjusts the initial braking force‚ providing smoother or more aggressive stops. Both features ensure precise control‚ enabling drivers to tailor braking performance to their trailer’s weight and road conditions. Proper adjustment of these settings is crucial for safe and efficient towing‚ as outlined in the manual.
Installation Guide
The Prodigy Brake Controller must be mounted at 0 to 70 degrees nose up for optimal performance. Secure it using the provided bracket and screws‚ ensuring proper grounding for functionality.
Mounting Requirements and Positioning
The Prodigy Brake Controller must be mounted within a 0 to 70-degree nose-up range to ensure proper functionality. The front of the unit should remain horizontal‚ and it must be parallel to the direction of travel. Mounting near level is recommended to avoid issues during heavy acceleration or hilly terrain. The control automatically adjusts to the correct level setting and compensates for inclines and declines while traveling; Secure the bracket to a solid surface using the provided screws‚ ensuring the display is visible and buttons are accessible for easy operation. Proper positioning is critical for accurate proportional braking and optimal performance in various towing conditions.
Wiring Harness and Connector Options
The Prodigy Brake Controller offers two wiring options for seamless installation. The first option uses a Pigtail Wiring Harness‚ which can be installed by following the Generic Wiring Guide. The second option allows for vehicle-specific wiring harnesses for Ford‚ Dodge‚ or GM vehicles. If your vehicle has a factory tow package with a 7-way connector‚ you can purchase a Tekonsha OEM wiring harness with the Prodigy connector on one end and your vehicle’s specific connector on the other. Proper wiring ensures optimal functionality and safety. Always ensure the controller is correctly grounded and powered to avoid performance issues and maintain reliable trailer braking control.
Setting Up the Prodigy Brake Controller
Setting up the Prodigy involves configuring power settings for optimal braking performance. Adjust the Power Knob to set the output voltage‚ ensuring smooth trailer braking. Use the Manual Knob to fine-tune braking sensitivity. After installation‚ test the setup on a dry‚ level surface at 25 mph to ensure proper function and safety. Always refer to the manual for specific calibration steps to match your towing needs and trailer type.
Configuring Power Settings for Optimal Braking
Configuring power settings on the Prodigy Brake Controller ensures optimal braking performance. Start by holding the manual knob fully left and adjusting the Power Knob to set the initial power output. Drive the tow vehicle and trailer on a dry‚ level surface at 25 mph‚ then fully apply the manual knob to test braking. Adjust the Power Knob to achieve a setting just below wheel lock-up or sufficient stopping force. The display will show voltage output‚ ranging from 0.0 to 13 volts. Fine-tune the power setting during low-speed stops to ensure smooth‚ proportional braking. Proper configuration ensures safe and efficient trailer braking under various towing conditions.
Adjusting the Boost Setting for Towing Conditions
The Boost Button on the Prodigy Brake Controller allows you to adjust the braking aggression based on towing conditions. Press the Boost Button to cycle through three levels of boost: Level 1 for lighter trailers or smoother driving‚ Level 2 for average loads‚ and Level 3 for heavier trailers or hilly terrain. The display will show the current boost level. Higher boost levels increase braking sensitivity‚ providing firmer stops in challenging conditions. Always test the boost setting during actual towing to ensure it matches your trailer’s weight and driving environment. Proper boost adjustment ensures smooth‚ controlled braking‚ enhancing overall towing safety and performance. Adjust as needed for optimal results.
Operating the Prodigy Brake Controller
Operating the Prodigy involves using the Manual Knob for instant trailer brake control‚ monitoring the display for power levels‚ and relying on its proportional braking system.
Understanding Display Readings and Modes
The Prodigy Brake Controller features a two-digit display that provides essential information for monitoring braking performance. The display shows power output settings‚ ranging from 0.0 to 13 volts‚ indicating the voltage sent to the trailer brakes. When the trailer is disconnected‚ the display will show power to the controller. With the trailer connected and the Manual Knob activated‚ the display reflects the selected power level. Additionally‚ the controller enters a power-saving mode after 15 minutes of inactivity‚ ensuring battery conservation. Understanding these display modes and readings is crucial for optimal braking control and troubleshooting‚ ensuring safe and efficient towing operations at all times.
Using the Manual Knob for Trailer Braking
The Manual Knob on the Prodigy Brake Controller allows for manual activation of the trailer brakes‚ providing additional control in specific towing situations. Turning the knob activates the trailer brakes independently of the vehicle’s brakes‚ enabling precise adjustments. The Manual Knob is particularly useful for downhill towing or when extra braking force is needed. The controller’s display will show the selected power level during manual activation‚ ensuring you can monitor the braking intensity. After releasing the Manual Knob‚ the system returns to automatic mode‚ resuming proportional braking based on deceleration. This feature enhances versatility and safety‚ giving you complete control over your trailer’s braking performance in various towing conditions.
Maintenance and Troubleshooting
Regular maintenance involves checking the power supply and grounding. Troubleshooting common issues like no connection or locked brakes often requires adjusting settings or calibrating the controller.
Common Issues and Solutions
Common issues with the Prodigy Brake Controller include “No Connection” readings‚ improper display readings‚ or trailer brakes locking up. For “No Connection‚” check trailer wiring‚ ensure proper connections‚ and verify brake pedal synchronization; If the display shows incorrect readings‚ reset the controller or re-calibrate it. Trailer brakes locking up may indicate over-adjusted power settings; reduce power by turning the Power Knob counterclockwise. Always refer to the manual for specific troubleshooting steps. Regular maintenance‚ such as cleaning connections and ensuring proper grounding‚ can prevent many issues. Addressing these problems promptly ensures safe and efficient towing experiences.
Resetting and Calibrating the Controller
To reset the Prodigy Brake Controller‚ press and hold the Boost and Manual knobs simultaneously for 5 seconds until the display shows “Er.” This clears stored settings. For calibration‚ drive the tow vehicle and trailer on a level surface at 25 mph‚ then fully apply the Manual Knob. Adjust the Power Knob until the trailer brakes engage smoothly without locking up. The display will show “C” during calibration. Proper calibration ensures proportional braking performance. If issues persist‚ refer to the manual for advanced troubleshooting or contact Tekonsha support for assistance. Regular calibration is essential for maintaining optimal braking efficiency and safety while towing.
Technical Support and Warranty Information
For assistance‚ contact Tekonsha at 1-888-785-5832 or visit www.tekonsha.com. The Prodigy Brake Controller is backed by a limited warranty covering defects in materials and workmanship for up to two years.
Contacting Tekonsha for Assistance
For technical support or warranty inquiries‚ contact Tekonsha at their toll-free number: 1-888-785-5832. Visit their official website at www.tekonsha.com for detailed resources‚ manuals‚ and troubleshooting guides. Representatives are available to assist with installation‚ operation‚ or repair issues. Whether you need help resolving error codes‚ understanding features‚ or addressing warranty claims‚ Tekonsha provides reliable support to ensure optimal performance of your Prodigy Brake Controller. The warranty covers manufacturing defects for up to two years‚ offering peace of mind for users.
Understanding Warranty Coverage
The Prodigy Brake Controller is backed by a two-year limited warranty covering manufacturing defects in materials and workmanship. This warranty ensures protection against faulty components or improper function under normal use. For warranty claims‚ contact Tekonsha directly with proof of purchase and a detailed description of the issue. The warranty does not cover damage caused by accidents‚ misuse‚ or improper installation. Users must adhere to the installation and operation guidelines outlined in the manual to maintain warranty validity. Tekonsha’s commitment to quality and customer satisfaction makes the Prodigy Brake Controller a reliable choice for towing needs‚ with support available for any warranty-related concerns.